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    Manual cleaning 

    Manual cleaning, in other words cleaning by hand, involves cleaning equipment, tools and surfaces without resorting to fully automated cleaning systems. In an industrial context, manual cleaning remains crucial for specific tasks requiring precision, flexibility and the cleaning of hard-to-reach places. Although more and more fixed and automated solutions are available, manual cleaning still plays an important role in sectors where automation is less suitable. Open our brochure or selection plan below to read more.

    Manual cleaning in a centralised or decentralised configuration

    A centralised configuration makes use of a single centralised system for cleaning several production areas, while a decentralised configuration uses separate systems to clean specific areas. Both methods have their pros and cons, depending on the existing infrastructure and the specific cleaning needs of the business.

    • Pros and cons: A centralised configuration can be cost-effective for large companies, while a decentralised configuration offers greater flexibility for smaller or more specialised operations.

    • Existing building / new building: The choice between a centralised and decentralised configuration can also depend on the age of the business premises. A centralised configuration can be integrated into a new building more easily, while a decentralised configuration might be more practical in existing buildings.

    A centralised configuration can be cost-effective for large companies with lots of cleaning points, while a decentralised configuration offers greater flexibility for smaller or more specialised cleaning processes. When deciding which of these two methods to use, remember to take your company’s infrastructure and your specific cleaning needs into account.

    Read more about centralised or decentralised configurations 

    Decentralised cleaning

    In the case of decentralised cleaning, the cleaning chemicals are available at every individual satellite. Water is supplied under pressure via a network of pipes. At the satellites, the necessary chemicals are added and used for rinsing, foam cleaning or disinfecting. 

    Manual Cleaning - Decentral

    Satellites

    The various satellites ensure the correct dosage of chemicals.

    Pressurised water

    Pressurised water is supplied to the various satellites.

    Mains water

    The mains water supply is connected to a booster unit.

    Compressed air

    A compressed air line is required to achieve the airiness in the foaming agent.

    Booster unit

    The booster unit ensures that the pressure of the mains water is raised to a minimum of 20 bar.

    Hose reels

    Hose reels significantly extend the cleaning range.
    Manual Cleaning - Decentral

    Satellites

    The various satellites ensure the correct dosage of chemicals.

    Pressurised water

    Pressurised water is supplied to the various satellites.

    Mains water

    The mains water supply is connected to a booster unit.

    Compressed air

    A compressed air line is required to achieve the airiness in the foaming agent.

    Booster unit

    The booster unit ensures that the pressure of the mains water is raised to a minimum of 20 bar.

    Hose reels

    Hose reels significantly extend the cleaning range.

    Centralised cleaning

    In the case of centralised cleaning, there is one central location where the chemicals are stored and where a foam and/or disinfection unit is installed. Pressurised water and pre-dosed cleaning agents are transported to the production areas via a network of pipes. In the production area, you can choose between rinsing, foaming or disinfecting via satellites.

    Manual Cleaning - Centraal-1

    Foam and disinfection unit

    The foam and disinfection unit ensures a constant and high-capacity supply of pre-dosed mixture of water and chemicals.

    Pressurised water

    Pressurised water is supplied to the various satellites.

    Mains water

    The mains water supply is connected to a booster unit.

    Hose reels

    Hose reels significantly extend the cleaning range.

    Compressed air

    A compressed air line is required to achieve the airiness in the foaming agent.

    Pre-dosed cleaning agent

    Pre-dosed foaming agent (yellow) and disinfectant (red) are supplied to the satellites.

    Booster unit

    The booster unit ensures that the pressure of the mains water is raised to a minimum of 20 bar.

    Satellites

    At the satellites, rinsing, foam cleaning or disinfecting is selected.
    Manual Cleaning - Centraal-1

    Foam and disinfection unit

    The foam and disinfection unit ensures a constant and high-capacity supply of pre-dosed mixture of water and chemicals.

    Pressurised water

    Pressurised water is supplied to the various satellites.

    Mains water

    The mains water supply is connected to a booster unit.

    Hose reels

    Hose reels significantly extend the cleaning range.

    Compressed air

    A compressed air line is required to achieve the airiness in the foaming agent.

    Pre-dosed cleaning agent

    Pre-dosed foaming agent (yellow) and disinfectant (red) are supplied to the satellites.

    Booster unit

    The booster unit ensures that the pressure of the mains water is raised to a minimum of 20 bar.

    Satellites

    At the satellites, rinsing, foam cleaning or disinfecting is selected.

    Benefits of manual cleaning

    Manual cleaning offers a combination of accuracy and adaptability. Manual cleaning is essential in many industrial environments, especially where small, delicate or hard-to-reach parts are present. Manual cleaning offers the following advantages:

    • Flexibility and control:
      Manual cleaning gives the user complete control over the cleaning process, making it especially suitable for cleaning machines and equipment with irregular shapes or hard-to-reach places. Manual cleaning can be flexibly adapted to the specific circumstances.

    • Suitable for small or specific cleaning requirements:
      Manual cleaning is ideal for companies with limited space or for carrying out specific or incidental cleaning tasks. In compact production environments and in the case of unique cleaning requirements, manual cleaning often provides an efficient and flexible solution. In situations where automation is not an option, manual cleaning offers a cost-efficient and practical solution for incidental or specialist cleaning.

    • Cost savings:
      Manual cleaning is a cost-efficient solution, especially for businesses with smaller production lines or a limited budget, as it requires less investment than automated cleaning systems. Operating costs are generally lower due to reduced maintenance requirements and lower consumption of energy and cleaning agents. Read more about our different cleaning systems by downloading the whitepaper below. 

    Download the whitepaper

    Applications of manual cleaning

    Manual cleaning plays an important role in various industries, where flexibility and precision are top priority. Despite the rise of automated cleaning systems, manual cleaning is still required in certain sectors. Each sector has its own cleaning requirements, and manual cleaning methods are often used in situations where accuracy, accessibility and specific hygiene requirements are important.

    • Food processing:
      Manual cleaning is often necessary for the thorough cleaning of complex equipment and production lines, such as conveyor belts, where automatic systems have difficulty reaching all surfaces and corners. In the food industry, where strict hygiene requirements apply, it is essential for even the smallest parts of the production line to be completely clean. Manual cleaning ensures that every corner of complex equipment, such as cutting machines and filling machines, is thoroughly cleaned.

    • Dairy industry:
      Dairy equipment such as milking machines can be intricate and easily damaged, which makes manual cleaning the preference for the thorough and safe cleaning of all components. In the dairy processing industry, equipment such as milking machines and milk tanks have to be cleaned regularly and thoroughly to guarantee the quality of the milk. Manual cleaning offers the accuracy and care needed to clean sensitive equipment without damaging it.

    • Pharmacy:
      In pharmaceutical environments, such as laboratories and clean rooms, manual cleaning is essential for complying with high hygiene and sterile requirements. It facilitates the thorough inspection and cleaning of equipment and surfaces.

    • Horticulture:
      The equipment used in nurseries and greenhouses varies in size and shape. Manual cleaning offers flexibility for cleaning cultivation trays and tools, and helps to remove pesticides and remnants of mould.

    • Agriculture:
      Manual cleaning of agricultural tools and smaller machines is often more practical due to their different shapes and sizes, which makes it difficult to use automated systems.

    • Poultry industry:
      In the poultry industry, where equipment such as feed and drinking systems have to be cleaned regularly and thoroughly, manual cleaning offers greater flexibility for the cleaning of variable and hard-to-reach components.

    • Non-food:
      The cleaning requirements for production equipment and tools in the non-food sector can vary greatly. Manual cleaning offers the precision and flexibility required for divergent tasks in small batches or specific production lines.

    Sustainable and efficient manual cleaning

    Sustainable and efficient Manual industrial cleaning not only optimises the cleaning processes, but also improves workers’ well-being. Innovative technologies such as advanced nozzles and ergonomically designed equipment make the cleaning process both more environmentally friendly and less stressful physically.

    • Nozzles and spray guns:
      These aids increase the precision and efficiency of manual cleaning by reducing the consumption of water and cleaning agents and delivering a targeted deep clean. These advanced aids not only help to lower the consumption of water and chemicals, but also improve general cleaning efficiency by accurately aiming the flow of cleaning agents.

    • Hose reels:
      Ergonomic aids such as hose reels make the cleaning process less stressful, which improves workers’ safety and comfort. Ergonomic hose reels prevent unnecessary physical strain on workers, allowing them to work more safely and comfortably during long cleaning tasks. Ergonomic hose reels prevent unnecessary physical strain on workers, allowing them to work more safely and comfortably during cleaning tasks.

    Foam_cleaning_Elpress

    Get more with a service contract from Elpress

    Regular maintenance is critical for the efficient operation of both manual and automated cleaning systems. A service contract from Elpress offer periodic maintenance in order to extend the service life of your cleaning system and ensure maximum efficiency. Preventive maintenance reduces breakdowns and ensures that equipment operates reliably.

    Read more about taking out a service contract with Elpress

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